9/15/2019 Sullair Air Compressors Manuals
. USER MANUAL INDUSTRIAL AIR COMPRESSOR SHOPTEK™ ST400, ST500, ST700, ST1100, ST1500 4, 5, 7, 11 &15 KW: 5, 7. AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on Industrial compressors and compressor electrical systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility located at Michigan City, Indiana. TABLE OF CONTENTS SECTION 1—SAFETY 3 1.1 GENERAL 3 1.2 PERSONAL PROTECTIVE EQUIPMENT 3 1.3 PRESSURE RELEASE 4 1.4 FIRE AND EXPLOSION 4 1.5 MOVING PARTS 5 1.6 HOT SURFACES, SHARP EDGES AND SHARP CORNERS 5 1.7 TOXIC AND IRRITATING SUBSTANCES 6 1.8 ELECTRICAL SHOCK 6 1.9 LIFTING 7 1.10 ENTRAPMENT SECTION 2—DESCRIPTION 9 2.1 INTRODUCTION 9 2.2 COMPRESSOR COMPONENT DESCRIPTION 14 2.3 COMPRESSOR COOLING AND LUBRICATION SYSTEM — FUNCTIONAL DESCRIPTION 14 2. TABLE OF CONTENTS SECTION 5—OPERATION 55 5.1 ROUTINE OPERATION SECTION 6—MAINTENANCE 57 6.1 GENERAL 57 6.2 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION 58 6.3 MAINTENANCE EVERY 2000 HOURS 58 6.4 FLUID MAINTENANCE 58 6.5 FILTER MAINTENANCE 59 6.6 AIR FILTER MAINTENANCE 60 6.7 SEPARATOR MAINTENANCE 61 6.8 BELT MAINTENANCE 65 6.9 REPLACEMENT AND ALIGNMENT OF BELT PULLEYS 66 6.10 HOSE MAINTENANCE 66 6.11 TANK MOUNT PACKAGE MAINTENANCE 66 6.
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Section 1 SAFETY NOTE the precautionary statements contained herein are applicable to most compressors and the concepts behind these statements are generally applicable to all compressors. 1.2 OPERATOR IS REQUIRED TO READ ENTIRE INSTRUCTION MANUAL. 1.1 GENERAL Sullair Corporation and its subsidiaries design and manufacture all of their products so they can be operated safely.
However, the responsibility for safe operation rests with those who use and maintain these products. SECTION 1 accumulate on, under or around acoustical material, or on any external surfaces of the air compressor. Wipe down using an aqueous industrial cleaner or steam clean as required. If necessary, remove acoustical material, clean all surfaces and then replace acoustical material.
Any acoustical material with a protective covering that has been torn or punctured should be replaced immediately to prevent accumulation of liquids or fluid film within the material. SECTION 1 C. Wear snug-fitting clothing and confine long hair when working around this compressor, especially when exposed to hot or moving parts. Keep access doors, if any, closed except when making repairs or adjustments. Make sure all personnel are out of and/or clear of the compressor prior to attempting to start or operate it. SECTION 1 swallowed, induce vomiting by administering a tablespoon of salt, in each glass of clean, warm water until vomit is clear, then administer two teaspoons of baking soda in a glass of clean water.
Have patient lay down and cover eyes to exclude light. Call a physician immediately. SECTION 1 I. Keep lift operator in constant attendance whenever compressor is suspended. Set compressor down only on a level surface capable of safely supporting at least its weight and its loading unit. When moving the compressor by forklift truck, utilize fork pockets if provided.
Otherwise, utilize pallet if provided. If neither fork pockets or pallet are provided, then make sure compressor is secure and well balanced on forks before attempting to raise or transport it any significant distance. NOTES 8. SHOPTEK™ USER MANUAL Section 2 DESCRIPTION 2.1 INTRODUCTION The design of the Sullair ShopTek line of compressor units is a single stage, positive displacement, flooded rotary screw. A complete package includes the:.
Compressor unit External piping, connectors, and the enclosure should be inspected and maintained in accordance with the procedures and recommendations in this manual. SHOPTEK™ USER MANUAL SECTION 2 Figure 2-1: Main Components, ST400, ST500, ST 700, 5 -10 HP 1. Fluid Filter 7. E-Stop Button 2. Fluid Cooler 8. Controller 3. Air Inlet Filter 9.
Main Motor 4. Separator Tube 10. Compressor Unit 5. Fluid Fill Sight Glass 11. Cooler Fan Motor 6. SECTION 2 SHOPTEK™ USER MANUAL Figure 2-2: Main Components, ST1100, ST1500, 15-20 HP 1.
Fluid Filter 7. E-Stop Button 2. Aftercooler/Fluid Cooler 8. Controller 3. Air Inlet Filter 9. Main Motor 4.
Sullair Compressor Troubleshooting Codes
Separator Tube 10. Compressor Unit 5. Fluid Fill Sight Glass 11. Cooler Fan Motor 6. SHOPTEK™ USER MANUAL SECTION 2 COOLING/LUBRICATION SYSTEM 6 7 8 DISCHARGE SYSTEM Figure 2-3: Cooling/Lubrication and Discharge System ST400, ST500 and ST700 5-10 HP 1.
Conceptual design doherty and malone solutions manual pdf. Separator Tube 2. Fluid Filter 7. Air/Fluid Mix 4. Compressor Unit 12 5. Separator Element 8. SECTION 2 SHOPTEK™ USER MANUAL COOLING/LUBRICATION SYSTEM 6 DISCHARGE SYSTEM 7 5 8 Figure 2-4: Cooling/Lubrication and Discharge System ST1100 and ST1500 15 & 20 HP 1.
Separator Tube 5. Separator Element 2. Fluid Filter 7. Air/Fluid Mix 4. Compressor Unit 8. SHOPTEK™ USER MANUAL 2.3 SECTION 2 COMPRESSOR COOLING AND LUBRICATION SYSTEM — FUNCTIONAL DESCRIPTION Refer to Figure 2-3 and Figure 2-4. The cooling and lubrication system consists of a fan, fan motor, aftercooler (ST1100/ST1500 15-20HP only) /fluid cooler, full flow fluid filter, thermal valve, interconnecting hoses and separator tube.
SECTION 2 SHOPTEK™ USER MANUAL Other pressure settings can be selected depending on compressor application or rating. START MODE - 0 TO 50 PSIG (0 TO 3.5 BAR) There is no load on the compressor at startup, the solenoid valve is open and the inlet valve is closed. When the compressor (START) pad is pressed, the separator tube pressure rises from 0 to 50 psig (0 - 3.4 bar). When it reaches its full operating speed (maximum rpm), the compressor switches to the Full Load Mode. SHOPTEK™ USER MANUAL SECTION 2 Figure 2-6: Control System, ST1100, ST1500, 15-20 HP 1. Air Outlet 5. Separator Tube 2.
Unload Solenoid Valve 6. Pressure Transducer 3. Controller 4. Minimum Pressure/Check Valve service line pressure will rise.
The Controller deenergizes the solenoid valve when the pressure exceeds 127 psig (8.8 bar) allowing the separator tube air pressure to be supplied directly which closes the inlet valve. SECTION 2 2.6 SHOPTEK™ USER MANUAL AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION Refer to Figure 2-7 and Figure 2-8. The compressor inlet system consists of a dry-type air filter and an air inlet valve. Figure 2-8: Air Inet System-ST1100, ST1500, 15-20 HP 1.
Air Inlet Filter Figure 2-7: Air Inet System-ST400, ST500, ST700, 5-10 HP 1. Air Inlet Filter 4. Compressor Unit 3.
Inlet Tube 3. Inlet Adaptor 2. SHOPTEK™ USER MANUAL SECTION 2 ® 1 X 2 3 S 4 11 10 9 8 7 5 6 Figure 2-9: Controller Panel 1. Run Mode Indicator Light (Green) 6. Start Button 2. Power On Indicator Light (Red) 7. Return/Reset Button 3.
Fault Warning Indicator Light (Red) 8. Cursor/Confirm Button 4. Display Panel 9. Stop Button 10. Down Button 11. Set/Load/Unload Button 2.7 CONTROLLER/KEYPAD Refer to Figure 2-9. The Controller keypad has two main pads for compressor control.
SECTION 2 SHOPTEK™ USER MANUAL The lower line will display the cause of the fault. Refer to service instructions to correct the cause. Press and hold the Return/Reset pad to reset LOAD PRESS: 0110PSI the controller.
Refer to Figure 2-11. Press the Down arrow to display additional information about the compressor. The upper line will indicate the name of the temperature, pressure, or other measurement. The lower line indicates the present reading.
TOTAL RUN TIME: 337H 20M Refer to Figure 2-12. NOTES 0-090 R00. SHOPTEK™ USER MANUAL Section 3 SPECIFICATIONS 3.1 TABLE OF SPECIFICATIONS DIMENSIONS Width Height Length Model (I) ST400 Series ST410 ST410 ST500 Series ST510 ST510 ST700 Series ST709 ST712 ST708 ST713 ST1100 Series ST1109 ST1112 ST1108 ST1113 ST1500 Series ST1509 ST1512 ST1508 ST1513 Weight in mm in mm in mm lbs kg 60 50 32.5 32.5 826 826 21.5 21.5 546 546 37 37 940 940 524 524 238 238 7.5 7.5 60 50 32.5 32.5 826 826 21.5 21. SHOPTEK™ USER MANUAL 3.2 SECTION 3 COMPRESSOR SPECIFICATIONS COMPRESSOR: STANDARD MODELS: Type: Fluid Flooded Rotary Screw Standard Operating Pressure: 115 psig (8 bar) / 125 psig (8.6 bar)/145 psig (10.0 bar)/ 150 psig (10.3 bar) 175 psig (12.0 bar)/188 psig (13.0 bar) Bearing Type: Anti-friction Ambient Temperature (Max.) 104ºF (40ºC) 3.3 LUBRICATION GUIDE Refer to Figure 3-1 for the fluid fill port location. SECTION 3 SHOPTEK™ USER MANUAL NOTE When performing a fluid change or topping off: With machine off, fill to the bottom of the fill port. Sight glass will be completely full. Mixing, changing or adding other lubricants within the compressor unit may void the air-end warranty.
Figure 3-1: Fluid Fill Location 1. Separator Tube 2. Sight Glass 3.5 3. Fluid Fill Port 4. SHOPTEK™ USER MANUAL 24 Figure 3-2: Identification - ST400, ST500, ST700, 5-10HP 02250180-090 R00 SECTION 3 02250179-432 R00.
SEE TABLE NOTES: 1. ALLOW 4.00 FEET 1.25 METERS MINIMUM CLEARANCE AROUND MACHINE FOR ACCESS AND FREE CIRCULATION OF AIR.
SECTION 3 Identification - ST400, ST500, ST700, 5-10HP 2. A FOUNDATION OR MOUNTING CAPABLE OF SUPPORTING THE WEIGHT OF PACKAGE, AND RIGID ENOUGH TO MAINTAIN THE COMPRESSSOR FRAME LEVEL IS REQUIRED. ALL DIMENSIONS ARE +/-.50” 12.7MM 4. RECOMMENDED INCOMING CUSTOMER POWER SUPPLY IS SHOWN ON DRAWING. DOORS ARE REMOVABLE USING LIFT-OFF PINS. SHOPTEK™ USER MANUAL 26 Figure 3-3: Identification - ST1100, ST1500, 15-20HP 02250180-090 R00 SECTION 3 02250179-435 R01. SEE TABLE NOTES: 1.
Ih 4100 tractor engine service manual. International Harvester 4100 Tractor Service Manual (HTIH-S410056). Tractor Manual. These manuals cover either the engine only or chassis only. Service Manual 4100, 4156, 4166 & 4186. ENGINE REMOVAL AND INSTALLATION CONTENTS Page. 4100 and 4156 Tractors.
ALLOW 4.00 FEET 1.25 METERS MINIMUM CLEARANCE AROUND MACHINE FOR ACCESS AND FREE CIRCULATION OF AIR. A FOUNDATION OR MOUNTING CAPABLE OF SUPPORTING THE WEIGHT OF PACKAGE, AND RIGID ENOUGH TO MAINTAIN THE COMPRESSSOR FRAME LEVEL IS REQUIRED. SECTION 3 Identification - ST1100, ST1500, 15-20HP 3. ALL DIMENSIONS ARE +/-.50” 12.7MM 4.
RECOMMENDED INCOMING CUSTOMER POWER SUPPLY IS SHOWN ON DRAWING. DOORS ARE REMOVABLE USING LIFT-OFF PINS. SHOPTEK™ USER MANUAL 28 Figure 3-4: Piping and Instrumentation - ST400, ST500, ST700, 5-10HP 02250180-090 R00 SECTION 3 02250179-804 R01. PART NO. Q T Y 1 88290014-486 1 FILTER,AIR 2 - 1 VALVE,INLET INTEGRAL 3 VARIOUS 1 MOTOR,ELECTRIC 4 02250171-669 1 UNIT,COMPRESSOR 5 88290014-534 1 PROBE,TEMP 6 88290015-814 1 SEPARATOR TUBE 7 88290015-049 1 ELEMENT,OIL SEPARATOR 8 88290014-222 1 N O T E SECTION 3 Piping and Instrumentation - ST400, ST500, ST700, 5-10HP OIL SIGHT GLASS KEY NO.
ABOUT SULLAIR. Sullair was founded in Michigan City, Indiana in 1965, and has since expanded with a broad international network to serve customers in every corner of the globe.
Sullair has offices in Chicago and facilities in the United States and China – all ISO 9001 certified to assure the highest quality standards in manufacturing. For more than 50 years, Sullair has been on the leading edge of compressed air solutions. We were one of the first to execute rotary screw technology in our air compressors. We made history by teaming up with Dow Chemical to produce one of the industry’s longest-lasting compressor fluids. And our machines are famous all over the world for their legendary durability. As the industry moves forward, Sullair will always be at the forefront with quality people, innovative solutions, and air compressors that are built to last. We have centered our operations around three key pillars: Reliability, Durability, Performance.
About IAP For more than 30 years, the specialists at Industrial Air Power have been helping companies around the world build and maintain their compressed air systems. Customers recognize that our exceptional knowledge in the compressed air industry helps to keep their systems operating at peak efficiency. We offer the widest selection of air compressors, replacement air compressor parts and accessories from the foremost manufacturers. Our experienced team is trained to assure that you get the right parts, when you need them, at the lowest possible prices.
Sullair Air Care Seminars are courses that provide hands-on instruction in the proper operation, mainte- nance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana. Instruction includes discussion of the function and installation of Sullair service parts, troubleshooting of the most common problems, and actual equipment operation. The seminars are recommended for main- tenance and service personnel. For detailed course outlines, schedule and cost information contact.
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